Pure reliable energy

Custom-made generator sets

Pure reliable energy

Our strong commitment to R&D&I has positioned us as a benchmark in the international market for customized generator sets and specialized solutions, developing proprietary technologies with unique characteristics in the market.

We are certified with UNE 166002:2006 for R&D project management.

Customized solutions to energy challenges

Whether marine auxiliary generators, soundproof generator sets, emergency generator sets prepared for low temperatures, anti-seismic, with dual frequency capability or medium voltage, or for cogeneration plants, we are always ready to offer you the most efficient solution.

We thoroughly study all the characteristics of the installation (environmental conditions, demand, etc.). In this way, we can offer you a customized energy generation solution with optimal performance and features adapted to your needs, if necessary designing custom generator sets from scratch for your project.

We develop the engineering for the entire project, and not only provide you with a customized generator set that meets your needs, but also manage the implementation in its entirety, offering personalized advice on provisioning and cooperating with your technical team to ensure the success of the implementation.

Customized solutions to energy challenges

Key phases in the design and manufacture of customized generator sets

A customized generator set starts from a blank sheet to achieve a unique piece that meets a precise objective. Hence, the production process is completely different from that of a standard group.

01. Specification gathering

Each special project requires very specific elements. In this phase, we meet with the client and discuss all the aspects that need to be customized. Simultaneously, we create a preliminary mechanical and electrical design to use as a model. Then, we start the process.

02. Material procurement

When the design is almost complete and accepted by the client, we obtain the design freeze. Next, the purchasing department is responsible for gathering the necessary materials to carry out the generator set.

03. Welding phase

This is the first phase of production. We perform the cuts and machining that will define the doors, air and gas outlets, cable entry... In parallel, we weld the chassis that will support the Monoblock, the generator set itself.

04. Painting phase

The paint, with C5I and C5M protection levels, is key against corrosion and oxidation of the metal parts of the group.

05. Special compartmentalization and soundproofing

In this phase, we divide the container into compartments for the fuel tank, fire protection system, control panel, and all other elements through a process called "partitioning." We also line it with rock wool panels, an excellent thermal and acoustic insulator.

06. Assembly phase

This is the final part of the production process. We place the generator set in the container and install the cooling systems, exhaust systems, and other components. Additionally, we assemble the chassis finishes: doors, locks, license plates, stickers, and other coverings.

07. Testing phase

With the finished product, we conduct tests that ensure extremely high performance standards in our units. We test them all on the load bank at 110% power and perform various simulations to see how they respond.

08. Transportation phase

We include transportation in the delivery service.

Power ranges for all engines

At Genesal Energy, we work to meet customer needs, which is why we have top-brand engines in a wide range of power outputs.

ENGINE50HZ - KVA60HZ - KVA
BAUDOUIN18-525018-5750
MTU590-3900600-3900
HYUNDAI30-100030-1100
SCANIA250-770275-770
VOLVO150-825175-1000
KOHLER5-1106 TO 90
FPT30-66032-687
CUMMINS26-375026-4375
PERKINS9 TO 25009 TO 1185
MITSUBISHI780-2750850-2500
DEUTZ13-27515-280
JOHN DEERE30-55030-550

Features of specialized generator sets

  • Generator sets with remote radiator for cooling outside the room.
  • Special generator sets for working in extremely cold climates with special internal heating systems.
  • Generator sets with seismic certification according to each project.
  • Containers compartmentalized in independent rooms.
  • Containers with RF100 systems
  • Containers with interior climate control systems.
  • Cabins/containers painted according to the most demanding requirements and in accordance with ISO 12944 standard.
  • Containers with fire extinguishing systems (all types).
  • Containers with automatic grilles that prevent the entry of external elements when the generator set is not in operation.
  • Dust/sand entry filtration systems for the interior of cabins/containers.
  • Complete control development to adapt to any type of operation through PLC of any brand, even controlling part of the installation external to the generator set itself.
  • Special synchronization systems between multiple networks and multiple generator sets.
  • Special protection relays to meet any protection required according to ANSI standards.
  • Medium voltage generator sets, either by direct generation from the alternator or through a step-up transformer, including medium voltage cells.
  • Special tests for cold, heat, vibration, salt fog, rain, etc.

Discover some of our most outstanding projects

Rellena el formulario con tus datos si quieres uno de nuestros grupos electrógenos o tienes dudas. Elaboraremos un presupuesto a tu medida.

Teléfono/Fax de atención al cliente:

+34 900 730 124

Mail equipo atención al cliente

consultas@genesal.com